It is the world's most healthy fluid oil produced by centrifugal decantation (horizontal centrifugation) of the olives that have become crushed and doughed. The production technology is applied as 3-phase or 2-phase. While the output of the 3-phase method is olive oil, black water and pomace, the outputs of the 2-phase method are wet pomace includes black water and olive oil.
Pomace
The principal characteristics of the three-phase extraction system are, for every one hundred kilos of olives processed, the addition of about 35-55 lt. of hot water into the decanter and the production of solid waste (pomace) with 50% humidity and approximately 90-110 lt. of vegetation water.In two-phase extraction, the horizontal centrifuge is designed to have only two exits, so that the vegetation water is expelled together with the solid waste (pomace) while the oil is expelled from the other end. From here, via the vibro-filter compartment, the oil mixture is channelled into a single vertical centrifuge. Therefore the only byproduct that is obtained is a very wet pomace (with about 65% water content).
BlackWater
The vegetation water, in fact, is highly acid and toxic for plants, owing to its chemical composition. Therefore, before it is used in fertigation and sprayed on fields, certain agricultural and legislative issues must be considered. Environmental and economic requirements led, during the early ‘90s, to the perfection of a new-generation centrifugal extraction system, that was capable of eliminating the issues associated with vegetation water.The vegetation waters are made up of the olive water content (about 40-50% of the olive’s weight), the water used for washing the olives (about 5% of their weight), the water used for cleaning the extraction plant (also equal to about 5% of the weight of the olives processed) and the dilution water used in the case where a three-phase system of extraction is used (about 30-50% of the weight of the olives)
DryOliveSeeds
Olive seeds releases as biomass fuel considerable energy during its combustion and its calorific value largely exceeds that of other wood or agricultural biomass. Biomass fuels are probably the oldest form of energy sources where organic materials are utilized to generate power. Olive biomass is the solid residue from the production of olive oil.Olive seeds are separated from the vegetable parts ith our dry seed seperator. The olive seeds are a form of solid biomass and can be burned directly. Olive seeds is a premium quality agricultural biomass fuel that is sourced for recycling from the olive oil industry and it has 5200 Kcal energy per kilogram
DrySeedlessOlivePulp
Dry seedless olive pulp can only produced by our olive seed separator from dried olive pomace. İt has Minimum % 8 protein, 2600 kcal/kg metabolic energy and proved its animal feed value by Uludag Univercity Agricultural Faculty and one of the biggest dairy company of Turkey called Tarfaş.
OurR&DProject
All the works in the project have been completed successfully with many institutions contribution, support and control. With our R&D Projects we examined the technologies applied in the world and detected there is not enough knowledge about drying technology in our country. Our R&D Results are methods have been developed to increase drying efficiency and carried out high separation rates from our seed separation. We send produced 'dry seedless olive pulp' to Uludag Univercity for academic researches. From these researches positive results were obtained.
AdvantagesoftheApplication
-ENVIRONMENTAL, ECONOMIC AND LEGAL SUSTAINABILITY
-CAN BE PRODUCE 8-12 KG OİL, 143 KG OLİVE SEEDS AND 116 KG SEEDLES PULP AS ANİMAL FEED FROM 1 TON POMACE
-THERE İS NO NEED TO USE THE EXTREMELY HAZARDOUS METHOD HEKZAN EXTRACTION
-ANİMAL FEED SECTOR CAN PAY THE PRİCE OF REMAİNİNG OLİVE OİL FROM OLİVE POMACE
-LOW INVESTMENT AND OPARETİNG COSTS ARE ESTABLISHED REGIONALLY.
-ACCORDİNG TO 3 PHASE PRODUCTİON BLACK WATER CAN BE DECREASED ABOUT % 60.